A major investment in print production capacities at JSC First Model Printing House in Chekhov has been brought to a successful conclusion with installation of a complete pre-press, print and finishing set-up. On the supplier side, the project was coordinated by KBA-Digital & Web in Würzburg, in conjunction with Austrian partner OD Systeme Handels- und Vertriebs GmbH from Vienna.
Equipment from five countries
The investment package comprised two eight-colour Rapida 164 perfector presses for large-format 4-over-4 production and a five-colour medium-format Rapida 105 with coater from KBA-Sheetfed, an HP Indigo 10000 digital press, a large-format Magnus VLF Q2400 platesetter line from Kodak, cutting machines from Perfecta, automatic embossing and casemaking machines from Kolbus, large-format folding machines from Herzog + Heymann, pile turners from Baumann, a gilding machine from Ochsner, a sewing line from Meccanotecnica and other auxiliary equipment. The various machines from suppliers in five different countries were installed and commissioned over a period of two years up to the end of 2016, in accordance with a timetable and implementation plan coordinated by KBA project manager Peter Benz.
Books in excellent quality
Twenty-five years ago, the plant in Chekhov was the largest in the country, with over 5,000 employees producing mainly magazines and other high-volume products. After comprehensive restructuring, the Chekhov branch of JSC First Model Printing House today counts around 400 employees and produces approx. 22 million case-bound and paperback books each year. First Model Printing House attaches great importance to comprehensive quality management and efficient production. In addition to books in various styles and formats, a broad product portfolio includes also brochures, photobooks, calendars, cards and photo wallpapers.