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Rapida 75

Feeder

  • New KBA high-performance feeder for handling wide range of substrates
  • New design with soundproofing to cut noise emissions  
  • New sheet separator  
  • Suction-belt feed table with two suction belts and separately controllable suction chambers  
  • Automatic format setting  
  • Nonstop facility


Infeed

  • Swing infeed and single-size feed drum  
  • No cover lay height adjustment when changing substrate  
  • Diagonal adjustment of infeed line ±0-3mm  
  • Adjustment of the feed line at the infeed  
  • Pneumatic side lay for mark-free sheet alignment  
  • Acoustic monitoring of format setting  
  • Ultrasonic and electromechanical double-sheet detection  
  • Photoelectric frontlay sensors  
  • Electropneumatic overshoot protection for double-sheet and frontlay monitoring

Design principles

  • Compact design for greater stability
  • Continuous gear train for smoothness and precision  
  • Unit-type design with 7 o'clock cylinder arrangement  
  • Corrosion-free cylinder surface finish  
  • Bearer contact and play-free bearings for precise cylinder rolling  
  • Two-stage pneumatic impression throwon/off  
  • Mechanical bearer cleaning  
  • Central lubrication for key lubrication points  
  • Inline perforation and die-cutting


Sheet travel

  • Double-size impression cylinders and transfer drums for reliable sheet travel over the full substrate range
  • Optimised cylinder geometry for lowcurvature, mark-free sheet travel
  • Automatic setting of substrate thickness  
  • Air-blast sheet guides  
  • Sheet travel sensors for enhanced process reliability  
  • More stable gripper system for all substrate thicknesses  
  • Shell-free transfer drum  
  • Remotely adjustable lateral, circumferential and diagonal register  
  • Optional online ACR

Semi-automatic plate change (SAPC)

  • Automatic plate clamping and tensioning
  • Divided rear plate clamps  
  • Changing time per printing unit less than 1 minute

Inking unit

  • Remotely adjustable ink keys, ceramiccoated duct roller
  • Abrasion-free ink metering for accurate reproduction  
  • Speed-compensated duct roller for uniform ink transfer  
  • Quick-response single-train inking  
  • Infinitely adjustable oscillation timing  
  • Quick-set forme roller oscillation  
  • Ink vibrators pre-configured for inking unit temperature control


Dampening unit

  • Speed-compensated film-type dampening
  • Differential drive to eliminate hickeys

Roller washing

  • Individual programming and central control of washing programs
  • Dry-cloth washing of blanket and impression cylinders  
  • Two separate systems for blankets and impression cylinders  
  • Indication of cloth end and wash consumption  
  • Simultaneous washing of blankets and impression cylinders to reduce makeready time

Delivery

  • Blower bank for gentle sheet delivery
  • New sheet brake  
  • Pallet delivery with pile removal possible on three sides  
  • Danger zone secured by light barriers  
  • Suction roller with variable speed and suction for smoother sheet delivery  
  • 1,410mm extension for gentle drying  
  • Nonstop rake for uninterrupted production during pile change  
  • Automatic format setting

Three-drum perfecting
Proven system with double-size drums for handling a broad range of substrates

  • Patented perfecting drum gripper system for precise registration
  • Special gripper system to smooth down the rear edge of the sheet  
  • Maximum production speed 15,000sph in both straight printing and perfecting mode  
  • Automatic mode conversion in less than 2 min.  
  • Durable, ink-repellent coating on postperfecting impression cylinder  
  • New, gentle air-blown sheet guides

Coating

  • Proven Harris + Bruno chambered doctoring system
  • HydroComp blade pressure control for longer blade life  
  • Lightweight anilox rollers for fast and easy changing  
  • Automatic coating feed  
  • Automatic cleaning (1-2 min.)  
  • Change of aqueous coating in approx. 1-2 min.  
  • Coating plates possible  
  • Automatic change of coating plates with register adjustment


IR/hot-air dryers for extended delivery

  • Twin quartz lamps with IR power rating of 60 W/cm
  • Automatic pile temperature regulation and dryer control  
  • Dual IR radiation and hot air system  
  • Multicontrol dryer display


IR dryers for delivery

  • Infrared/hot-air dryer systems
  • Automatic pile temperature regulation and dryer control  
  • Control via delivery touch screen

ErgoTronic control console

  • Ergonomic control of all press functions via touch-screen
  • Controlled press shutdown in the event of power loss  
  • Job-specific presetting of ink metering  
  • Remote register adjustment, ACR optional  
  • Storage of all relevant press parameters for repeat jobs  
  • CIP4 interface for presetting ink profiles  
  • Makeready function



Delivery touch-screen

  • Remote colour and register setting at delivery via touch-screen, with no console
  • Ideal for two-colour presses or where space is limited  
  • Clear screen layout for intuitive control of all automated press functions


Quality control
Print quality to Fogra standards


DensiTronic

  • Automatic ink-density measurement and control
  • Detachable measuring head for individual measurements at any point of the sheet


Techkon SpectroDrive

  • Semi-automatic ink-density measurement and control  
  • Detachable measuring head for individual measurements at any point on the sheet  
  • Control strip freely positionable on sheet  
  • Low energy consumption (50% less than comparable press)

Sheet format 

 

maximum (standard/option)  

530 x 750 / 605 x 750 mm 

minimum 

330 x 330 

Print format 

 

(standard/option) 

510 x 735 / 585 x 735 mm  

Substrates 

 

standard/option 

0.04 – 0.6 / 0.04 - 0.8 mm  

Maximum output 

 

standard 

15,000 sph  

option 

16,000 sph 

with 7 units or more 

13,000 sph 

Productvideos: Rapida 75

  • Rapida 75
  • Rapida 75 - Feeder and Infeed
  • Rapida 75 - Printing unit
  • Rapida 75 - Washing systems
  • Rapida 75 - Plate change
  • Rapida 75 - Inking and dampening unit
  • Rapida 75 - Coater
  • Rapida 75 - Delivery
  • Rapida 75 - Operating concept
  • Rapida 75 - Measurement and control

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