Performa 66

Performa quality standards 

The Performa 66 is engineered to offer stable printing conditions. Features such as reinforced side frames, helical gears and bearer-to-bearer cylinder contact combine to ensure a high-quality, high-precision performance. The impression, blanket and plate cylinders operate in optimum, vibration-free conditions. No press leaves the factory unless it passes the rigorous European print quality standards stipulated by FOGRA. 

Inking unit 

There are seventeen rollers in the inking system including four adjustable oscillating forme rollers with different diameters to apply a smooth and uniform ink film to the plate. The different diameters also help eliminate streaking on full solids. Optional temperature control for the inking unit improves ink train stability and supports waterless printing. The new version of the press is offered with alternating first and fourth inking rollers in the inking unit. The axial ink distribution works in range of ±4 mm. The axial ink distribution function is very easy to actuate. 

Dampening unit 

The dampener can be integrated with the inking unit or segregated from it via the bridge roller, depending on requirements. Fount solution metering is determined by the rotating speed of the pan roller, which is remotely controlled with 1% variable adjustment. The temperature of the fount solution is controlled by a Technotrans cooling unit supplied as standard. The differential dampening drive effectively removes mechanical impurities from the plate. This is achieved by varying the rotational speeds of the forme and dampening rollers. 

Superior print quality through sensitive ink/water control 

Remote ink key control 

The ink duct is extremely stable. The segmented blade has 20 zones adjustable either via the keyboard or the touch screen at the ErgoTronic console. Adjustments are implemented simultaneously at all ink zones, saving valuable time and cutting paper waste. 

Automatic washing systems 

The press is fitted with programmable automated washing units for the blankets and inking units. The blanket washing system utilises a cloth cartridge system and has separate water and solvent injectors to remove paper edge lines, paper dust, spray powder and ink. The washing cycles can be easily adjusted according to the degree of soiling. This delivers excellent cleaning results while reducing labour input and solvent consumption. 

Automation enhances productivity 

Remote registration 

All registers – circumferential, lateral and diagonal – are controlled from the ErgoTronic console or delivery touch screen. If necessary the plate can be adjusted diagonally by +/-0.15mm (0.0061in) for a total movement of 0.3mm (0.01in). Adjustments are implemented instantly, on the run. This saves time and cuts down on waste. 

Remote adjustment of paper thickness 

Paper thickness can be set by remote control. So there is no need to run around the machine to speed up makeready. 

Digital workflow based on CIP4 

Standard CIP4 interface 

Our products allow you to use pre-press data via a CIP4 interface. The press can automatically preset the ink profiles in the individual printing units. This results in easier, faster makereadies and more standardised work. Once entered, job data can be used at all stages of production. Stored data can be re-used for repeat jobs. 

Open to the future 

The ability to use digital pre-press in the printing process enables you to take advantage of future advances and upgrades, while the global trend towards networking creates a basis for more efficient production. KBA-Grafitec innovations help you exploit this potential to the full. 

The complete press from the feeder to the delivery 

Feeder 

The feeder head is equipped with two systems of lifting and forwarding suckers. The entire feeder head is adjusted to pile height in one easy movement. Fine adjustments can be individually made to sucker height, suction force, pile height calliper and air blast into the pile for sheet separation. The feeder incorporates an ioniser to reduce lectrostatic charge in the paper pile, a nonstop device to allow on-the-run pile changes and an optical detector for sidelay misregistration. A twin-vacuum belt conveyor with an independent air source decelerates the sheets as they approach the front lay, thus preventing damage to the leading edge. To protect against incorrect feeding the press features electromechanical or ultrasonic double-sheet control, an optical skewed sheet detector and auto stoppage of misaligned sheets. 

Printing unit 

The Performa 66 allows you to produce high-quality prints quickly and easily. All printing unit functions – paper thickness, plate register (including cocking), ink keys, duct roller speed, fount solution temperature – are remotely-controlled from one place, as is the optional temperature control system for the inking unit. The Performa 66 is fitted with a semi-automatic plate-changing system (SAPC) as well. Automatic washing systems for the blanket and inking rollers enhance productivity. A perfecting unit is available as an option. 

Delivery 

Standard equipment includes a high-piledelivery, but if space is at a premium this can be replaced by an optional low-pile version that is more than 1m (39.5in) shorter. The removal of check sheets is controlled pneumatically. To prevent streaking and marking the transfer delivery cylinder is also fitted with Super Blue. The delivery is equipped with a pneumatically controlled decurler, a speed-adjustable vacuum sheet brake, powder spray unit, ioniser, optional IR dryer and nonstop delivery device. There is a swivel touch screen at the delivery for more convenient control of the press settings and a faster response during makeready and running. The delivery unit is designed to be delivered on pallets although trolley delivery is also possible. The delivery area is protected with safety curtains in accordance with European standards. 

Production flexibility to suit individual specifications 

Perfecting unit 

The Performa 66 can be fitted with an optional perfecting unit. Registration is extremely precise in both straight printing and perfecting, guaranteeing a high-quality print on all suitable paper types in multicolour production. The well-proven three-cylinder design of the perfecting unit makes for a quick and easy conversion between straight printing and perfecting. Each step is indicated in the display, ensuring that the correct procedures are followed. An optical sensor located above the impression cylinder checks that the sheet is positioned correctly after perfecting 

Dryer and nonstop facility in the delivery 

The press can be equipped with an optional IR dryer. A combined IR/hot-air dryer and extended delivery are supplied with the coater option. The nonstop delivery allows you to change sheet piles without stopping production. This is especially useful when printing on thicker paper. 

Convenient operation at the console and directly at the press 

Touchscreen 

The positioning of the touch screen allows the operator to control all press parameters from the delivery. The control software is able to communicate in a number of languages. The swivel head can be adjusted to suit each operator’s preferences. 

ErgoTronic 

ErgoTronic console allows the operator to set register, colour profiles, duct roller speed, dampening and side lay. The settings can be saved and retrieved for repeat jobs. Colour density can be measured using a manual or automatic densitometer. The control console is supplied with a Techkon densitometer or with Lithec automatic drive. The Performa 66 is incorporated in the KBA LogoTronic workflow network. The economy version means that the press is operated without the ErgoTronic console which has been replaced with an ErgoTronic InkControl, the colour touch screen on the delivery unit. The ink duct profiles are then set in this console. 

Simple operation 

Colour profiles can be set by simply running a finger over all the zones on the touch screen. The parameters for the next job can be entered in the ErgoTronic system either during press standstill or while the current job is still running, which saves valuable makeready time. 

Easy access 

Despite the Performa 66’s rugged design, all the vital components – the lubricating unit, air control, ioniser, powder sprayer and dryer – can be accessed easily. All the safety guards have gas-operated springs for greater convenience during maintenance work. 

Small footprint 

The compact design of the Performa 66 means there are no tiring and space-consuming catwalks. Instead, there are sturdy, drop-down steps built into the side of the press for the rare occasions when the operator needs to access the ink fountains. This reduces operator fatigue while saving valuable floor space. 

Intelligent choice 

Excellent support 

KBA has an established reputation for prompt, effective service and customer support. This guarantees you competent technical support, fast and efficient press installation, two-step operator training, first-class maintenance and the rapid availability of spare parts. 

Affordable press 

The Performa 66 is specifically engineered to offer you, the customer, a high level of performance and production efficiency at an affordable price. Press operation is equally economical. Extremely short makereadies and a superb print quality make our Performa 66 the logical choice for cost-effective colour print production in the 21st century.