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Compacta 408

The KBA Compacta 408 for 32 pages short-grain is engineered specifically for high-volume production. It can output saleable brochures, mailings and flyers fast (60,000 cyl. rph.), reliably and economically.  
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(27605) 
  • Commercial web press for 32-pages short-grain  
  • Maximum production speed: 60,000 rev/h 
  • Completely shaftless drive technology KBA DriveTronic for short changeovers and more flexibility  
  • Reduced gap on blanket cylinders for greater print area 
  • Optimised inking units for precise uniform inking of difficult print subjects 
  • Automatically adjustable gripper folder V5 for short changeovers  
  • Cutter technology for long grain production 
  • Inline finishing to produce finished products  
  • Wide choice of automation configurations for high productivity (automatic web infeed, automatic reel logistics with KBA Patras A, digital link to pre-press via CIP3 interface, KBA LogoTronic multilevel production management system) 
 
Paper flow - from reel reception and storage through to the loading of the prepared reels onto the reelstand arms and removal and disposal of the expired reels - is a key production area. KBA's Patras modular-based logistics system optimises paper flow for commercial web-offset printing. 

KBA Patras

  • Flexible high-performance reel transport system for loading reel stands 
  • Variety of models ranging from the manual transport version (Patras M) to the fully-automatic reel handling systems (KBA Patras A) complete with reel weighing station  
  • Optimum adjustment to production requirements and available space 
  • Paper logistics is controlled with Patras A, part of a networked production process saving time, reducing waste and lowering production costs 
 

KBA Easy Splice

  • Automatic splice preparation unit  
  • Handles up to 15 reels per hour  
  • More operator comfort, less personnel required 
 

KBA Pastomat CL

  • Beltless autopaster KBA Pastomat CL with central drive and brake via reel core with robust AC servo motors  
  • Reel stand with divided arms is infinitely adjustable via electric motors for different reel widths 
  • Full integration in the press control system  
  • Web speed up to 15.2 m/s (2,992 fpm)  
  • Reel weights up to 2,200 kg (Option 3,200 kg) (4,850 lb option 7,055 lb) 
  • Maximum reel width 1,280 mm (50.5 in) 
 
All components in the KBA Compacta 408 are engineered for peak performance and a long service life enabling you to print cost-efficiently and plan predictably well into the future. The printing units transfer delicate lines and problematical images onto the paper with equal clarity.  
  • Shaftless drives throughout 
  • Minimised lock-up slots on plate and blanket cylinders to enhance format flexibility 
  • State-of-the-art bearing technology and wide bearer rings made of special steel 
  • Ductor-type inking unit for maximum print quality 
  • Dampening unit for low alcohol printing 
  • Automatic plate changing  
 
Printing Unit 
The design of superstructures and turner-bars influences the versatility and economic efficiency of the entire press line. KBA's superstructure incorporates cantilevered rapid turner-bars proven from gravure presses to cut makeready times and promote production flexibility. 
  • Extensive range of superstructure variations to fit individual production requirements  
  • Cantilevered turner bars  
  • Key draw units driven directly by 3-phase AC motors  
  • The slitters operate like scissors  
  • Newly-developed trimming system for trimming web on both sides  
  • Linear register rollers afford optimum control of the cut-off register 
 
The gripper folder V5 enables the Compacta 408 to output immaculate saleable copies at a press speed of 55,000 cyl. rph. 
KBA V5 folder 
  • Gripper folder technology for achieving additional formats  
  • Individual drive technology  
  • Fully-automatic adjustment for different production formats 
  • Systems not required for a particular job can be shut down to save energy  
  • Circumferential setting of the spider wheel can be adjusted on the run, thus improving the delivery quality of the copy stream  
  • Severing unit ensures that the inrunning ribbon cannot jam back 
  • No paper dust deposits in the gripper-cylinder prongs 
  • Three-sided trim in the folder incl. stitching and gluing 
  • Optional cutters for long-grain products 
 
Schematic drawing KBA V5 folder 
The user-oriented control console KBA ErgoTronic, the automatic presspresetting system KBA EasyTronic and the production management system KBA LogoTronic are important elements of an integrated automation concept.  
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(27586-17) 
Through the networking of intelligent control technologies at unit level, the operating crew maintains full control over the whole press throughout all phases of production. With KBA Opera (Open Ergonomic Automation System), KBA furnishes the modules which are indispensable to master today's increasingly complex press installations and the instant dialogue between man and machine which these demand.  
 

KBA EasyTronic

The automatic press presetting system KBA EasyTronic raises the availability of the press and contributes to considerable savings in wastage. It features, for example, automated web-threading, automatic web width conversion when setting up a new job, run-out washing in accordance with production demands, and defined preinking. All superstructure and folder components are preset on the basis of the pre-press data. A single press of a button provides for optimised starting, setting-up and stopping of the press, ensuring the shortest possible production times and an absolute minimum of wastage. 

LogoTronic basic

All KBA Compacta presses are equipped as standard with the LogoTronic basic version of the system. This version serves to transfer essential preset data to the press. LogoTronic basic embraces the optional modules CIPLink (CIP3/CIP4 data transfer for press presetting) and logging for paper and ink data. The existing company hardware (server) is used to implement the networking system. Presetting data for the ink keys and for the duct roller settings are transferred. 

LogoTronic professional

To support a digital exchange of job and presetting data for the press, to permit immediate monitoring and systematic evaluation of production data, and to establish links to upstream PPS systems or company EDP networks, the console can be further expanded by adding the open production management system LogoTronic professional. The logging of press and production data facilitates operations management, with KBA LogoTronic as a source of truly meaningful statistics. LogoTronic professional is the central element of communication between KBA presses and the corresponding print company MIS, whether via direct database access or via JDF. The communication module JDFLink implements JDF data exchange. 

PressWatch

The LogoTronic component PressWatch provides management with an overview of all the jobs currently being run. Counter states, printing speeds, job data and progress, press status messages and a whole array of other relevant information can be displayed in real time. 

SpeedWatch

SpeedWatch creates a time/speed diagram, similarly in real time, with which all events and messages for a selected press can be depicted. Correspondingly authorised persons are able to access this information via the Internet or the company Intranet. 

JDFLink with LogoTronic professional

Interconnection of LogoTronic professional via the universal interface JDFLink offers the following advantages: 
  • Unbroken automated workflow (job data can be passed directly from the branch 
  • Access to LogoTronic professional from all connected workstations 
  • Presetting and repeat data provide for shorter makeready times 
  • More effective production per shift  
  • Less waste 
  • Single data input brings greater efficiency and reduces the risk of errors 
  • Improved cost accounting on the basis of exact press and production data (no daily worksheets to be completed by hand) 
  • Clearer overview through facility to retrieve all job, presetting and press data  
  • Comprehensive and transparent information for management 
Circumference 

 

 

870 - 940 mm (34,2-37 in) (others available on request)

Max. web width 

 

 

1,260 mm (49.5 in)

Max. production speed  

 

 

60,000 rev/h

Max. web speed 

 

 

14.8 m/s (2,700 f/min)

Stock weights 

 

 

36 - 130 gsm (23-83.5 lbs)
Basic equipment 
  • KBA reelstand 
  • KBA infeed unit 
  • Stretching roller 
  • Printing units 
  • Blanket-washing unit 
  • Dampening-water system 
  • Web catcher 
  • Dryer without afterburner 
  • KBA chill roller stand 
  • Superstructure with turner bars 
  • Silicone unit 
  • Web-centre alignment  
  • Ink-register control  
  • Cut-off register control 
  • Automatically convertible folder F5 
  • Plate-punching machine 
  • Bending machine 
  • Opera 
    • Console (KBA ErgoTronic) 
    • Remote adjustment of inking unit, dampening unit and register (KBA ColorTronic) 
    • Shaftless drive technology (KBA DriveTronic) 
    • Production management system (KBA LogoTronic): basic 
    • Console (KBA ErgoTronic) 
    • Remote adjustment of inking unit, dampening unit and register (KBA ColorTronic) 
    • Shaftless drive technology (KBA DriveTronic) 
    • Production management system (KBA LogoTronic): basic 
Additional equipment  
  • KBA Patras reel transport system (manual or automatic) 
  • Webbing-up unit 
  • Ink feed system 
  • Dryer with integrated afterburner  
  • Desk illumination 
  • Height adjustment for desk  
  • Remoistening unit 
  • Cross lead for parallel press 
  • Steel substructure for two-high press 
  • Plough fold 
  • Plough fold 
  • Auxiliary former 
  • Length gluing 
  • Cross gluing 
  • Ribbon stitcher 
  • Stitcher 
  • Cutter 
  • Copy separator 
  • Cutter and perforator 
  • Coater and gummer 
  • Compressed-air unit 
  • Chilling unit 
  • Opera 
    • Film and plate scanner (KBA ScanTronic) 
    • Production management system (KBA LogoTronic): professional 
    • Online data transmission (KBA CIPLink) 
    • Film and plate scanner (KBA ScanTronic) 
    • Production management system (KBA LogoTronic): professional 
    • Online data transmission (KBA CIPLink) 
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